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Unavoidably, forklift components will eventually wear out and need replacing. The choice of acquiring new components can become pricey so another idea is to acquire used components. This could save a lot of money in the end. It is a great idea to purchase used lift truck parts that have been reproduced. These components would guarantee that you are getting parts that would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Broken or worn parts which are reproduced are a cheaper answer than rebuilding. With rebuilding components, just the parts that are worn out or broken get replaced, which means that other wearable parts can break down soon after purchase.
Remanufactured parts are cleaned after being taken apart and have the unusable components replaced. This technique could offer the best assurance for used parts. All wearable components are replaced regardless of age or wear which is one more reason why remanufactured parts generally function so much better. Any component within the part is new and this provides much longer life to the second-hand part. Based on the lift truck parts which are being redone, the cleaning process and the whole remanufacturing process will differ.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Several engine parts like for example pistons, spark plugs, rings, valve springs, filters, and valves can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are another item which is oven cleaned after being disassembled. The transmission is then pressure washed. A comprehensive inspection is performed so as to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement parts utilized on transmission parts meet OEM specifications.
Wearable components
A few components such as the alternator, the water pump, torque converters, the starter and steer axles could acquire longer serviceability after being remanufactured and having all wearable components replaced. The electronic control in the electric lift truck is maintained by the control card. This card could likewise be remanufactured with replacing all aged and worn out components. Unlike various forklift parts the control card could only have the worn and aged parts replaced.
OEM Specs
Remanufactured parts are meticulously checked upon reassembly to ensure they are in top condition prior to being sold. It is essential when purchasing remanufactured components to make sure they have undergone the proper testing and inspection procedures. On certain larger components like for instance engines, transmissions and steer axles, OEM specification replacement parts should be used.
The forklift dealer can guarantee that the components they have reproduced meet the OEM specifications. This would likewise ensure the components meet industry standards. A lot of details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of reproduced components compared to the parts that were merely rebuilt.
