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Inspect a Forklift
There are more than 10,000 workplace injuries related to fork lifts occur every year, according to OSHA and HRSDC report. Many of these mishaps are caused by driver error. Lack of proper equipment inspection and maintenance results in many others. Operation and maintenance of a forklift is not just the reason for personal injuries, but also of property damage. Forklifts can damage sprinklers, building structures and overhead pipes, and other equipment when improperly used. The following daily inspections should be done in order to reduce the chance of forklift mishaps.
Before checking various fluid levels turn off the engine. Check these fluids: fuel, engine oil, hydraulic oil, coolant and brake fluid. The tires also need to be inspected for signs of wear and tear. Check the tire air pressure. Check the condition of the forks. The load backrest should be firmly attached. Do a visual check of the top-clip retaining heel and pin. Next perform an inspection of the mast chains, hydraulic hoses, cables and stops. Ensure that both the overhead and finger guards are attached securely.
The LP powered forklift has propane tanks that have to be inspected for rust, corrosion or damage. The battery's charge and electrolyte levels have to be tested periodically. Seat belts need to be checked for wear and tear. Check to make sure the owner's manual is stored on-board the forklift in a storage compartment. Test the seat belt to make sure the latches are secure. Test the hood latch to ensure it is working as it should.
Start the forklift and listen to the noise of the engine to make sure there are no unusual sounds. If there are, investigate promptly. Check the steering controls and the accelerator. The parking break and the service break must be working properly.
The tilt control and drive control must be inspected to ensure proper functioning in both reverse and forward. Check the functioning of the lowering control and hoist, and the attachment control. Test the horn and lights. After that check the defroster, wipers and heater to make certain they are functioning smoothly. Inspect every gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance involves regularly checking the tires. This also includes replacing damaged or worn tires. Different kinds of forklifts are designed to be used with specific kinds of tires: polyurethane, solid or pneumatic. Tire kinds differ depending on factors like for instance ground surfaces, frequency and duration of use and load weight. To change a forklift tire you will need the following tools: forklift jack, tire press and spare tires. Replacing your forklift tires occasionally is necessary to help prolong the machine's lifespan.
Instructions
1 Inspect the tires thoroughly if there are signs of damage of wear. Make certain that the type of tire on the forklift is the correct kind. If the wear on the tire is over forty percent, the tire needs to be replaced.
2 You should buy replacement or spare tires.
3 Position the jack under the tire and lift the forklift to a height which allows you to take out the tire easily.
4 Remove the old tire by utilizing the tire press to separate the tire from the rim. Replace the tire with the new one and secure firmly. Lower the forklift, then move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire may be repaired on site by a local repair company. If this is your first call, the repair company may provide an estimate fro free. If the tires are really large, you will require a stationary tire press. In that case, you must remove the tire and bring it to a repair shop.
