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Forklift batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The forklift nameplate would state the correct truck voltage, the maximum amp-hour capacity as well as the lowest battery weight. The forklift Operating Manual would also include the proper battery details for the forklift.
There are two base type of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery likewise known as VRLA does not need any additional water. Sealed batteries however use a chemical reaction to be able to maintain correct fluid level all through the life of the battery. A flooded battery requires water to be added frequently to be able to guarantee the correct electrolyte level inside the battery.
The majority of lift trucks can accommodate many various sizes of battery. If choosing the battery, it should be chosen to be able to fit within the measurements of the battery compartment. Most battery providers can offer a battery list of appropriate sizes which are recommended for your specific lift truck.
With electric lift trucks, the battery is also used as a counterweight. The capacity of the lift truck will be based upon specific minimum weights of the battery. Adhere to the information specified on the lift truck nameplate in order to ensure you are using a battery that meets minimum weight specified.
Battery chargers need to be exactly matched to the specific battery that is being charged. It is imperative to be able to ensure the charger has sufficient amp-hour capacity to be able to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity must be with 10% of the amp-hour capacity of the battery so as to ensure the most efficient charging. Previous to commencing the charging cycle, be positive the battery is first connected to the charger. Always verify the battery information like for instance the battery weight, voltage and amp-hour capacity with the information provided on the battery nameplate.
Always check while charging a battery that the exact kind of charger is being utilized. The majority of newer charging gadgets could be used in order to safely charge all kinds of batteries and will be labeled to acknowledge all batteries. Using an older charger, for instance to be able to charge just flooded batteries can be dangerous if utilized for sealed batteries and damage to both battery and charger will take place. It is essential to first check the instruction plate on the charger to make certain it could accept the type of battery you would like to charge.
When dealing with flooded batteries, it is best to only add the required water as soon as the battery has been charged. This habit would prevent the spattering of electrolyte out of the battery while it is being charged.
A few information utilized for improving the life of a battery include: always keep the battery unsoiled regardless of kind and for flooded batteries specifically, keep their fluid levels renewed. One more general rule is to charge the battery and let it rest for an 8 hour period previous to using. Utilize an "equalizing" charge every 5th charge so as to keep all of the cells topped up at the same voltage. Do not discharge the battery lower than eighty percent of battery amp-hour capacity before recharging.
There are a lot of devices that can be placed on a forklift so as to monitor the state of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator as soon as the battery has been discharged. There are more straightforward gas gauge meters existing also. Using such monitoring gadgets will help prevent truck and battery damage from severely discharging the battery all through use.
